High-quality customized fabric manufacturer - King Fabric

As an OEM manufacturer of knit fabrics, King Fabric has the ability to manage all aspects of our production. This means better quality control, consistent dyeing/printing effects, optimal timeframe and re-orderability.

  • knitting circular machine is knitting fabrics
  • knitting circular machines
  • knitting circular machines
  • check knitting circular machines

Grey Fabric Knitting Process

Equipped with 50 knitting circular machines, our factory can produce around 750 tons of fabrics monthly.

These machines are able to produce different kinds of fabrics including single jersey fabric, Ponte fabric, scuba fabric, jacquard fabric, loose knit fabric, and the rest.

We will select only the high-quality and eco-friendly yarns from branded suppliers such as Shenghong, and we will also check for broken-end yarns during production. Regular cleaning of the knitting machines is required to avoid yarn knots so that the grey fabrics can be smoothly knitted without defects.

Grey Fabric Rolling and Inspection

The finished grey fabric will be rolled and put under inspection. During this process we will check the length, width, weight, and other specifications of the grey fabric to ensure it meets the production standard.

Our experienced fabric inspectors will closely review whether there are holes, broken yarns, missing stitches or any other problems, making sure the grey fabric is ready for the next processing step.

  • a man conducting grey fabric inspection
  • Rolling and Inspection

Dyeing Process

To provide you with the rich, fresh and vibrant color effects of the fabric, we will test and match our eco-friendly dyes a hundred times just to give you the exact color you need.

  • fabric pre treatment process 1

    Pre-treatment

    We will place the grey fabric in the pre-treatment area for 24 hours first, allowing it to retract naturally, then go through the related process to make the grey fabric ready for dyeing.

  • fabric dyeing machines 2

    Dyeing

    We have professional color-matching systems and dyeing techniques to ensure the color accuracy of the fabrics. Simply provide us with Pantone color code or color samples, and we will dye the requested colors for you.

  • fabric drying process 3

    Drying

    We strictly control the drying time and the fabric amount in the process, and carefully place the fabrics so that they do not squeeze each other during drying, and thus lessening the chance of defects occurrence.

  • fabric finishing machine with fabrics 4

    Finishing

    We adjust the width, weight and shrinkage of the fabric according to the client's needs, and use environmentally friendly chemicals to control the touch feel and functionalities of the fabric.

Printing Process

Just like adding icing on the cake, we need printings on our fabrics. Our expert printing process can make your fabric more vital and special.

  • fabric printing process
  • Printing machine
  • Printing Process Washing machine
  • Printing Process washed
  • Printing Process Steaming machine
  • Printing Process Dyeing cylinder

• Pre-treatment

Making the fabric ready to be printed on.

• Printing

Various printing techniques give your fabric different patterns and visual effects.

• Steaming

We use the steaming process to fix the dyes in the fabrics.

• Washing

This process will wash out the dirt, chemicals and excess dyes. This is also a way to adjust the pH value of the fabrics.

• Finishing

Adjusting width, weight, shrinkage, functionality and other specifics in accordance with the order details.

a worker with a piece of fabric on hand, matching fabric color

The fabric color will be matched under light TL84, CWF, D65 to see the effects of the color under different light sources and situations.

colorfastness testing conducted in a testing laboratory

Including washing colorfastness, perspiration colorfastness, light colorfastness, chlorine bleach colorfastness, etc.

doing shrinkage testing by putting a piece of fabric in the water

Shrinkage rate will be controlled within 5% or as per customer's request.

pH test paper and test tube filled with liquid

pH value will be adjusted according to the corresponding production standard; typically it will be set to 6 or to the value very near to 6 in order to meet the needs of human skin.

Warehouse Inspection

The fabrics will be carefully inspected again to avoid any defects or damage on the surface.

Quality Control And Final Inspection

We are familiar with the testing standards of various countries and regions, and adopt the American standard four-point system to score the products.

From yarns to the final rolls of fabric, we have a series of strict quality control procedures to maintain our production standard. Each meter of the fabric will be inspected before shipment.

  • Light Box Testing
  • Colorfastness Testing
  • Shrinkage Testing
  • pH Value Testing
  • Warehouse Inspection

Ready To Make A Roll With Us?

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